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Wind Power Applications

Wind Power Applications

The wind is a free, clean, and inexhaustible energy source. It has served humankind well for many centuries by propelling ships and driving wind turbines to grind grain and pump water. Denmark was the first country to use wind for generation of electricity. The Danes were using a 23-m diameter wind turbine in 1890 to generate electricity. By 1910, several hundred units with capacities of 5 to 25 kW were in operation in Denmark (Johnson, 1985). By about 1925, commercial wind-electric plants using two- and three-bladed propellers appeared on the American market. The most common brands were Win- charger (200 to 1200 W) and Jacobs (1.5 to 3 kW). These were used on farms to charge storage batteries which were then used to operate radios, lights, and small appliances with voltage ratings of 12, 32, or 110 volts. A good selection of 32-VDC appliances was developed by the industry to meet this demand.

In addition to home wind-electric generation, a number of utilities around the world have built larger wind turbines to supply power to their customers. The largest wind turbine built before the late 1970s was a 1250-kW machine built on Grandpa’s Knob, near Rutland, Vermont, in 1941. This turbine, called the Smith-Putnam machine, had a tower that was 34 m high and a rotor 53 m in diameter. The rotor turned an ac synchronous generator that produced 1250 kW of electrical power at wind speeds above 13 m/s.

After World War II, we entered the era of cheap oil imported from the Middle East. Interest in wind energy died and companies making small turbines folded. The oil embargo of 1973 served as a wakeup call, and oil-importing nations around the world started looking at wind again. The two most important countries in wind power development since then have been the U.S. and Denmark (Brower et al., 1993).
The U.S. immediately started to develop utility-scale turbines. It was understood that large turbines had the potential for producing cheaper electricity than smaller turbines, so that was a reasonable decision. The strategy of getting large turbines in place was poorly chosen, however. The Department of Energy decided that only large aerospace companies had the manufacturing and engineering capability to build utility-scale turbines. This meant that small companies with good ideas would not have the revenue stream necessary for survival. The problem with the aerospace firms was that they had no desire to manufacture utility-scale wind turbines. They gladly took the government’s money to build test turbines, but when the money ran out, they were looking for other research projects. The government funded a number of test turbines, from the 100 kW MOD-0 to the 2500 kW MOD-2. These ran for brief periods of time, a few years at most. Once it was obvious that a particular design would never be cost competitive, the turbine was quickly salvaged.

Denmark, on the other hand, established a plan whereby a landowner could buy a turbine and sell the electricity to the local utility at a price where there was at least some hope of making money. The early turbines were larger than what a farmer would need for himself, but not what we would consider utility scale. This provided a revenue stream for small companies. They could try new ideas and learn from their mistakes. Many people jumped into this new market. In 1986, there were 25 wind turbine manufacturers in Denmark. The Danish market gave them a base from which they could also sell to other countries. It was said that Denmark led the world in exports of two products: wind turbines and butter cookies! There has been consolidation in the Danish industry since 1986, but some of the com- panies have grown large. Vestas, for example, has more installed wind turbine capacity worldwide than any other manufacturer.

Prices have dropped substantially since 1973, as performance has improved. It is now commonplace for wind power plants (collections of utility-scale turbines) to be able to sell electricity for under four cents per kilowatt hour.

Total installed worldwide capacity at the start of 1999 was almost 10,000 MW, according to the trade magazine Wind Power Monthly (1999). The countries with installed capacity until end of 2009 are shown in Table 1.

Installed windpower capacity (MW)
#Nation20052006200720082009
-European Union40,72248,12256,61465,25574,767
1United States9,14911,60316,81925,17035,159
2Germany18,42820,62222,24723,90325,777
3China1,2662,5995,91212,21025,104
4Spain10,02811,63015,14516,74019,149
5India4,4306,2707,8509,58710,925
6Italy1,7182,1232,7263,5374,850
7France7791,5892,4773,4264,410
8United Kingdom1,3531,9632,3893,2884,070
9Portugal1,0221,7162,1302,8623,535
10Denmark3,1323,1403,1293,1643,465
11Canada6831,4601,8462,3693,319
12Netherlands1,2361,5711,7592,2372,229
13Japan1,0401,3091,5281,8802,056
14Australia5798178171,4941,712
15Sweden5095718311,0671,560

Applications

There are perhaps four distinct categories of wind power which should be discussed. These are:

  • Small, non-grid connected
  • Small, grid connected
  • Large, non-grid connected
  • Large, grid connected

By small, we mean a size appropriate for an individual to own, up to a few tens of kilowatts. Large refers to utility scale.
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Small, Non-Grid Connected

If one wants electricity in a location not serviced by a utility, one of the options is a wind turbine, with batteries to level out supply and demand. This might be a vacation home, a remote antenna and transmitter site, or a Third-World village. The costs will be high, on the order of $0.50/kWh, but if the total energy usage is small, this might be acceptable. The alternatives, photovoltaics, microhydro, and diesel generators, are not cheap either, so a careful economic study needs to be done for each situation.
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Small, Grid Connected

The small, grid connected turbine is usually not economically feasible. The cost of wind-generated elec- tricity is less because the utility is used for storage rather than a battery bank, but is still not competitive. In order for the small, grid connected turbine to have any hope of financial breakeven, the turbine owner needs to get something close to the retail price for the wind-generated electricity. One way this is done is for the owner to have an arrangement with the utility called net metering. With this system, the meter runs backward when the turbine is generating more than the owner is consuming at the moment. The owner pays a monthly charge for the wires to his home, but it is conceivable that the utility will sometimes write a check to the owner at the end of the month, rather than the other way around. The utilities do not like this arrangement. They want to buy at wholesale and sell at retail. They feel it is unfair to be used as a storage system without remuneration. For most of the twentieth century, utilities simply refused to connect the grid to wind turbines.

The utility had the right to generate electricity in a given service territory, and they would not tolerate competition. Then a law was passed that utilities had to hook up wind turbines and pay them the avoided cost for energy. Unless the state mandated net metering, the utility typically required the installation of a second meter, one measuring energy consumption by the home and the other energy production by the turbine. The owner would pay the regular retail rate, and the utility would pay their estimate of avoided cost, usually the fuel cost of some base load generator. The owner might pay $0.08 to $0.15 per kWh, and receive $0.02 per kWh for the wind-generated electricity. This was far from enough to eco- nomically justify a wind turbine, and had the effect of killing the small wind turbine business.
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Large, Non-Grid Connected

These machines would be installed on islands or in native villages in the far north where it is virtually impossible to connect to a large grid. Such places are typically supplied by diesel generators, and have a substantial cost just for the imported fuel. One or more wind turbines would be installed in parallel with the diesel generators, and act as fuel savers when the wind was blowing.

This concept has been studied carefully and appears to be quite feasible technically. One would expect the market to develop after a few turbines have been shown to work for an extended period in hostile environments. It would be helpful if the diesel maintenance companies would also carry a line of wind turbines so the people in remote locations would not need to teach another group of maintenance people about the realities of life at places far away from the nearest hardware store.
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Large, Grid Connected

We might ask if the utilities should be forced to buy wind-generated electricity from these small machines at a premium price which reflects their environmental value. Many have argued this over the years. A better question might be whether the small or the large turbines will result in a lower net cost to society. Given that we want the environmental benefits of wind generation, should we get the electricity from the wind with many thousands of individually owned small turbines, or should we use a much smaller number of utility-scale machines?

If we could make the argument that a dollar spent on wind turbines is a dollar not spent on hospitals, schools, and the like, then it follows that wind turbines should be as efficient as possible. Economies of scale and costs of operation and maintenance are such that the small, grid connected turbine will always need to receive substantially more per kilowatt hour than the utility-scale turbines in order to break even. There is obviously a niche market for turbines that are not connected to the grid, but small, grid connected turbines will probably not develop a thriving market. Most of the action will be from the utility-scale machines.

Sizes of these turbines have been increasing rapidly. Turbines with ratings near 1 MW are now common, with prototypes of 2 MW and more being tested. This is still small compared to the needs of a utility, so clusters of turbines are placed together to form wind power plants with total ratings of 10 to 100 MW.

SOURCE: Saifur Rahman Virginia Tech

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The Unique Role Of Wind Turbine WTSU

The Unique Role Of Wind Turbine WTSU

Harnessing wind energy to perform work is not a new concept. Since the earliest of times, wind power has been captured with sails to allow traders, merchants and explorers to ply their trades and discover the world around them. On land, windmills have been used for irrigation, grinding grains, and performing crude manufacturing for centuries. Even the generation of electricity from wind power is not a new idea. What is new, however, is the scale at which this renewable energy source is being used today.

Early wind generation served a local need, often supplying power for isolated equipment. Today, wind energy represents nearly 5% of the US electrical generation and is targeted to reach 20% in the foreseeable future.
For this to happen, wind turbine outputs need to be gathered, stepped-up to transmission levels and passed across the nation’s interconnected power grid to the end users. The role of the Wind Turbine Step-Up (WTSU) transformer in this process is critical and, as such, its design needs to be carefully and thoughtfully analyzed and reevaluated in our view.

Historically this WTSU transformer function has been handled by conventional, “off the shelf” distribution transformers, but the relatively large numbers of recent failures would strongly suggest that WTSU transformer designs need to be made substantially more robust. WTSU transformers are neither conventional “off the shelf” distribution transformers nor are they conventional “off the shelf” power generator step-up transformers. WTSU transformers fall somewhere in between and as such, we believe, require a unique design standard.
Although off-shore wind farms using dry-type transformers are beginning to grow in popularity, for this discussion we will look only at liquid-filled transformers that are normally associated with inland wind farm sites.

Transformer Loading

Wind turbine output voltages typically range from 480 volts to 690 volts. This turbine output is then delivered to the WTSU transformers and transformed to a collector voltage of 13,800 to 46,000 volts. The turbines are highly dependant upon local climatic conditions; and this dependency can result in yearly average load factor as low as 35%. Both conventional distribution transformers and power generator step-up transformers are typically subjected to more constant loading at, or slightly above, their theoretical maximum rating. This high level of loading stresses insulation thermally and leads to reduced insulation life. On the other hand, the relatively light loading of WTSU transformer has a favorable effect on insulation life but introduces two unique and functionally significant problems with which other types of conventional transformers do not have to deal.

The first problem is that, when lightly loaded or idle, the core losses become a more significant economic factor while the coil or winding losses become less significant and de-emphasized. Typically used price evaluation formulae do not apply to this scenario. NEMA TP1 and DOE efficiencies are not modeled for the operational scenario where average loading is near 30-35% and, consequently, should be cautiously applied when calculating the total cost of ownership for WTSU transformers.

The second problem is that the WTSU transformer goes into thermal cycling as a function of these varying loads. This causes repeated thermal stress on the winding, clamping structure, seals and gaskets. Repeated thermal cycling causes nitrogen gas to be absorbed into the hot oil and then released as the oil cools, forming bubbles within the oil which can migrate into the insulation and windings to create hot spots and partial discharges which can damage insulation. The thermal cycling can also cause accelerated aging of internal and external electrical connections.
These cumulative effects put the WTSU transformer at a higher risk of insulation and dielectric failure than either the typical “off the shelf” distribution transformer or the power generator step-up transformer experiences.

Harmonics and Non-Sinusoidal loads:

Another unique aspect of WTSU transformers is the fact that they are switched in the line with solid state controls to limit the inrush currents. This differs widely from the typical step-up transformer which must be designed to withstand high magnetizing inrush currents which cause core saturation, and in the extreme Ferroresonance.

While potentially aiding in the initial energization, these same electronic controls contribute damaging harmonic voltage frequencies that, when coupled with the non- sinusoidal wave forms from the wind turbines, cannot be ignored from a heating point of view. Conventional distribution transformers do not typically see non-linear loads that require preventative steps due to harmonic loading. When a rectifier/chopper system is used, the WTSU transformer must be designed for harmonics similar to rectifier transformers, taking the additional loading into consideration as well as providing electrostatic shields to prevent the transfer of harmonic frequencies between the primary and secondary windings, quite dissimilar to conventional distribution transformers.

Transformer sizing and voltage variation

WTSU transformers are designed such that the voltage is matched to the generator (e.g. wind turbine) output voltage exactly. There is no “designed in” over-voltage capacity to overcome voltage fluctuations, as is typically done on distribution and power transformer designs which allow for up to 10% over-voltage. Further, it should be noted that the generator output current is monitored at millisecond intervals and the generator limited to allow up to 5% over-current for 10 seconds before it is taken off the system. Therefore, the WTSU transformer size ( kVA or MVA) is designed to match the generator output with no overload sizing. Since overload sizing is a common protective practice with “off the shelf” distribution or power step-up generator transformers, the WTSU transformer design must be uniquely robust to function without it.

Requirement to withstand Fault Currents

Typically, conventional distribution transformers, power transformers, and other types of step-up transformers will “drop out” when subjected to an under-voltage or over- current situation caused by a fault. Once the fault has cleared, the distribution transformer is brought back on-line either individually or with it’s local feeder in conjunction with automatic reclosures. Wind turbine generators, on the other hand, in order to maintain network stability are only allowed to disconnect from the system due to network disturbances within certain, carefully controlled network guidelines developed for generating plants.

Depending upon the specific network regulations, the length of time the generator is required to stay on line can vary. During this time the generator will continue to deliver an abnormally low voltage to the WTSU transformer. Therefore, during near-to generator faults, the generator may be required to carry as low as 15% rated voltage for a few cycles and then ramp back up to full volts a few seconds after fault clearing. This means that the WTSU transformer must be uniquely designed with enough “ruggedness” to withstand full short circuit current during the initial few cycles when the maximum mechanical forces are exerted upon the WTSU transformer windings.

Since wind turbines must stay connected during disturbances in the network, the WTSU transformers must be designed to withstand the full mechanical effects of short circuits.

Conclusions

The role of WTSU transformers in today’s wind generation scheme is unique; it’s design must be equally unique and robust. The combination of wide variations in loading; harmonic loads from associated control electronics and generators; sizing without protection for over-voltages, under-voltages or over-loading; and the requirement to “ride through” transient events and faults sets the WTSU apart from it’s more conventional, “off the shelf” counterparts. It is neither a conventional distribution transformer nor is it a conventional generator step-up transformer.

“Off the shelf” . . . doesn’t belong . . . “down on the farm”!
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AUTHOR: Pacific Crest Transformers
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Connecting wind turbines to the power grid

Connecting wind turbines to the power grid

Precautions to be taken when connecting wind turbines to the power grid: The procedure for connecting wind turbines to an electric distribution network normally consists of 2 steps:

1. First, the HV/LV transformer is energized from the high voltage side,
2. Then, in the right wind conditions and further to wind turbine adjustment tests (initial pole test, pole test sequence, etc.), the turbine is connected to the power grid as follows:

  • The rotation of the wind turbine’s blades triggers the aerogenerator (motorgenerator set), which acts as a generator,
  • The transformer’s LV winding is energized by the wind turbine’s stator (connected by a star or delta connection) and hence provides electrical energy to the HV network.

However, during this 2-step process, the HV/LV transformer must not, in any event whatsoever, be supplied with high and low voltage currents at the same time. In such an event, there would be a risk of energizing the LV voltage side in opposite phase to the HV side.

The result would be an extremely strong current, the intensity of which would be greater than the brief, 3-phase short-circuit current stipulated in the contract (usually 2 seconds).

General diagram of a wind turbine installation

General diagram of a wind turbine installation

As the electrodynamic stress on the windings is proportional to the square of the current intensity (F = K.I2), the transformer can not, in general, withstand the extremely intense stress caused by a current greater than the contractual short-circuit current. This type of stress would automatically lead to significant, unacceptable and irreversible mechanical deformation of the LV and HV windings, and the LV connections: hence it would, in due course, totally destroy the transformer.

On-site transformer failures have occurred, as a result of energizing the LV and HV sides at the same time and failing to comply with the phase sequence of the LV network.

The LV winding was subjected to a current much stronger than the contractual 3-phase short-circuit current and, as a result, the transformer was completely destroyed by huge electrodynamic stress.
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Measures to apply in all circumstances…

Power HV/LV Transformer

Power HV/LV Transformer

Therefore, when connecting a wind turbine transformer to a power grid, it is absolutely essential not to energize the LV and HV sides of the transformer at the same time, which may cause the LV winding to be in opposite phase.

Hence, it is extremely important not to interfere with the various tripping sequences, and to comply with the adjustment specifications for the transformer in question.

If the transformer is energized from both sides and, in addition, the phase sequence of the LV network is not respected, the result will be total transformer failure.
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SOURCE: France Transfo

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Wind power storage development is essential for renewable energy technologies to become economically feasible. There are many different ways in which one can store electrical energy, the following outlines the various media used to store grid-ready energy produced by wind turbines. For more on applications of these wind storage technologies, read Solving the use-it-or-lose-it wind energy problem

Electrochemical Batteries

Familiar electrochemical batteries include nickel-cadmium (NiCad), lithium-ion (Li-ion, and others. Electrochemical batteries consist of two or more electrochemical cells. The cells use chemical reaction(s) to create a flow of electrons – electric current. Primary elements of a cell include the container, two electrodes (anode and cathode), and electrolyte material. The electrolyte is in contact with the electrodes. Current is created by the oxidation-reduction process involving chemical reactions between the cell’s electrolyte and electrodes.

Familiar electrochemical batteries include nickel-cadmium (NiCad), lithium-ion (Li-ion, and others

Familiar electrochemical batteries include nickel-cadmium (NiCad), lithium-ion (Li-ion, and others

When a battery discharges through a connected load, electrically charged ions in the electrolyte that are near one of the cell’s electrodes supply electrons (oxidation) while ions near the cell’s other electrode accept electrons (reduction), to complete the process. The process is reversed to charge the battery, which involves ionizing of the electrolyte. An increasing number of chemistries are used for this process.

Flow Batteries

Some electrochemical batteries (e.g., automobile batteries) contain electrolyte in the same container as the cells (where the electrochemical reactions occur). Other battery types – called flow batteries – use electrolyte that is stored in a separate container (e.g., a tank) outside of the battery cell container. Flow battery cells are said to be configured as a ‘stack’. When flow batteries are charging or discharging, the electrolyte is transported (i.e., pumped) between the electrolyte container and the cell stack. Vanadium redox and Zn/Br are two of the more familiar types of flow batteries. A key advantage to flow batteries is that the storage system’s discharge duration can be increased by adding more electrolyte (and, if needed to hold the added electrolyte, additional electrolyte containers). It is also relatively easy to replace a flow battery’s electrolyte when it degrades.

Capacitors

Capacitors store electric energy as an electrostatic charge. An increasing array of larger capacity capacitors have characteristics that make them well-suited for use as energy storage. They store significantly more electric energy than conventional capacitors. They are especially well-suited to being discharged quite rapidly, to deliver a significant amount of energy over a short period of time (i.e., they are attractive for high-power applications that require short or very short discharge durations).

Compressed Air Energy Storage

Compressed Air Energy Storage

Compressed Air Energy Storage

Compressed air energy storage (CAES) involves compressing air using inexpensive energy so that the compressed air may be used to generate electricity when the energy is worth more.

To convert the stored energy into electric energy, the compressed air is released into a combustion turbine generator system. Typically, as the air is released, it is heated and then sent through the system’s turbine. As the turbine spins, it turns the generator to generate electricity. For larger CAES plants, compressed air is stored in underground geologic formations, such as salt formations, aquifers, and depleted natural gas fields. For smaller CAES plants, compressed air is stored in tanks or large on-site pipes such as those designed for high-pressure natural gas transmission (in most cases, tanks or pipes are above ground).

Flywheel Energy Storage

Flywheel electric energy storage systems (flywheel storage or flywheels) include a cylinder with a shaft that can spin rapidly within a robust enclosure. A magnet levitates the cylinder, thus limiting friction-related losses and wear. The shaft is connected to a motor/generator. Electric energy is converted by the motor/generator to kinetic energy. That kinetic energy is stored by
increasing the flywheel’s rotational speed. The stored (kinetic) energy is converted back to electric energy via the motor/generator, slowing the flywheel’s rotational speed.

Pumped Hydroelectric

Key elements of a pumped hydroelectric (pumped hydro) system include turbine/generator equipment, a waterway, an upper reservoir, and a lower reservoir. The turbine/generator is
similar to equipment used for normal hydroelectric power plants that do not incorporate storage. Pumped hydro systems store energy by operating the turbine/generator in reserve to pump water uphill or into an elevated vessel when inexpensive energy is available. The water is later released when energy is more valuable. When the water is released, it goes through the turbine which turns the generator to produce electric power.

Superconducting Magnetic Energy Storage

The storage medium in a superconducting magnetic energy storage (SMES) system consists of a coil made of superconducting material. Additional SMES system components include power
conditioning equipment and a cryogenically cooled refrigeration system. The coil is cooled to a temperature below the temperature needed for superconductivity (the material’s ‘critical’ temperature). Energy is stored in the magnetic field created by the flow of direct current in the coil. Once energy is stored, the current will not degrade, so energy can be stored indefinitely (as long as the refrigeration is operational).

Thermal Energy Storage

There are various ways to store thermal energy. One somewhat common way that thermal energy storage is used involves making ice when energy prices are low so the cold that is stored can be used to reduce cooling needs – especially compressor-based cooling – when energy is expensive.

SOURCE: Overview of wind power storage media

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How Wind Turbines Work

How Wind Turbines Work

Wind is a form of solar energy. Winds are caused by the uneven heating of the atmosphere by the sun, the irregularities of the earth’s surface, and rotation of the earth. Wind flow patterns are modified by the earth’s terrain, bodies of water, and vegetation. Humans use this wind flow, or motion energy, for many purposes: sailing, flying a kite, and even generating electricity.

The terms wind energy or wind powmegawatts.er describe the process by which the wind is used to generate mechanical power or electricity. Wind turbines convert the kinetic energy in the wind into mechanical power. This mechanical power can be used for specific tasks (such as grinding grain or pumping water) or a generator can convert this mechanical power into electricity.

So how do wind turbines make electricity? Simply stated, a wind turbine works the opposite of a fan. Instead of using electricity to make wind, like a fan, wind turbines use wind to make electricity. The wind turns the blades, which spin a shaft, which connects to a generator and makes electricity. Take a look inside a wind turbine to see the various parts. View the wind turbine animation to see how a wind turbine works.

Wind turbines operate on a simple principle. The energy in the wind turns two or three propeller-like blades around a rotor. The rotor is connected to the main shaft, which spins a generator to create electricity. Wind turbines are mounted on a tower to capture the most energy.

At 100 feet (30 meters) or more above ground, they can take advantage of faster and less turbulent wind.

Wind turbines can be used to produce electricity for a single home or building, or they can be connected to an electricity grid (shown here) for more widespread electricity distribution.

This aerial view of a wind power plant shows how a group of wind turbines can make electricity for the utility grid. The electricity is sent through transmission and distribution lines to homes, businesses, schools, and so on.

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Types of Wind Turbines

Modern wind turbines fall into two basic groups: the horizontal-axis variety, as shown in the photo, and the vertical-axis design, like the eggbeater-style Darrieus model, named after its French inventor.

Horizontal-axis wind turbines typically either have two or three blades. These three-bladed wind turbines are operated “upwind,” with the blades facing into the wind.
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Sizes of Wind Turbines

Utility-scale turbines range in size from 100 kilowatts to as large as several megawatts. Larger turbines are grouped together into wind farms, which provide bulk power to the electrical grid.

Single small turbines, below 100 kilowatts, are used for homes, telecommunications dishes, or water pumping. Small turbines are sometimes used in connection with diesel generators, batteries, and photovoltaic systems.

These systems are called hybrid wind systems and are typically used in remote, off-grid locations, where a connection to the utility grid is not available.

Many wind farms have sprung up in the Midwest in recent years, generating power for utilities. Farmers benefit by receiving land lease payments from wind energy project developers.

Many wind farms have sprung up in the Midwest in recent years, generating power for utilities. Farmers benefit by receiving land lease payments from wind energy project developers.

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GE Wind Energy's 3.6 megawatt wind turbine is one of the largest prototypes ever erected. Larger wind turbines are more efficient and cost effective.

GE Wind Energy's 3.6 megawatt wind turbine is one of the largest prototypes ever erected. Larger wind turbines are more efficient and cost effective.

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Inside the Wind Turbine

Inside the Wind Turbine

Inside the Wind Turbine

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Anemometer:
Measures the wind speed and transmits wind speed data to the controller.
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Blades:
Most turbines have either two or three blades. Wind blowing over the blades causes the blades to “lift” and rotate.
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Brake:
A disc brake, which can be applied mechanically, electrically, or hydraulically to stop the rotor in emergencies.
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Controller:
The controller starts up the machine at wind speeds of about 8 to 16 miles per hour (mph) and shuts off the machine at about 55 mph. Turbines do not operate at wind speeds above about 55 mph because they might be damaged by the high winds.
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Gear box:
Gears connect the low-speed shaft to the high-speed shaft and increase the rotational speeds from about 30 to 60 rotations per minute (rpm) to about 1000 to 1800 rpm, the rotational speed required by most generators to produce electricity. The gear box is a costly (and heavy) part of the wind turbine and engineers are exploring “direct-drive” generators that operate at lower rotational speeds and don’t need gear boxes.
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Generator:
Usually an off-the-shelf induction generator that produces 60-cycle AC electricity.
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High-speed shaft:
Drives the generator.
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Low-speed shaft:
The rotor turns the low-speed shaft at about 30 to 60 rotations per minute.
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Nacelle:
The nacelle sits atop the tower and contains the gear box, low- and high-speed shafts, generator, controller, and brake. Some nacelles are large enough for a helicopter to land on.
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Pitch:
Blades are turned, or pitched, out of the wind to control the rotor speed and keep the rotor from turning in winds that are too high or too low to produce electricity.
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Rotor:
The blades and the hub together are called the rotor.
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Tower:
Towers are made from tubular steel (shown here), concrete, or steel lattice. Because wind speed increases with height, taller towers enable turbines to capture more energy and generate more electricity.
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Wind direction:
This is an “upwind” turbine, so-called because it operates facing into the wind. Other turbines are designed to run “downwind,” facing away from the wind.
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Wind vane:
Measures wind direction and communicates with the yaw drive to orient the turbine properly with respect to the wind.
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Yaw drive:
Upwind turbines face into the wind; the yaw drive is used to keep the rotor facing into the wind as the wind direction changes. Downwind turbines don’t require a yaw drive, the wind blows the rotor downwind.
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Yaw motor:
Powers the yaw drive.
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SOURCE: U.S. Department Of Energy | How Wind Turbines Work

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