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Current Switching with High Voltage Air Disconnector

Current Switching with High Voltage Air Disconnector

In the paper are presented results of switching overvoltages investigations, produced by operations of air disconnector rated voltage 220 kV. Measurements of these switching overvoltages are performed in the air-insulated substation HPP Grabovica on River Neretva, which is an important object for operation of electric power system of Bosnia and Herzegovina.

Investigations of operating of air disconnector type Centre-Break were performed in order to determine switching overvoltage levels that can lead to relay tripping in HPP Grabovica. During operations of disconnector (synchronization or disconnecting of generator from network) malfunctions of signalling devices and burning of supply units of protection relays were appeared. Also, results of computer simulations using EMTP-ATP [1] are presented.

I. INTRODUCTION

Switching operation in power stations and substations, highvoltage faults and lightning cause high levels of high frequency overvoltages that can be coupled with low voltage secondary circuits and electronic equipment unless they are suitably protected. The function of high-voltage air-break disconnectors is to provide electrical isolation of one part of the switchgear.

Disconnector’s standards define a negligible current interrupting capability (≤0.5 A) or a voltage between the contacts if it is not significantly changed. These values of currents include the capacitive charging currents of bushing, bus bars, connectors, very short lengths of cables and the current of voltage instrument transformers. Disconnector’s contacts in air-insulated substations (AIS) are moving slowly causing numerous strikes and restrikes between contacts.

When the contacts are closed, the capacitive charging current flowing through the contacts ranges from 0.017×10-3 to 1.1×10-3 A/m for voltage levels 72.5 – 500 kV [2], depending on the rated voltage and length of bus, which is switched.

Strikes and restrikes occur as soon as the dielectric strength of the air between contacts is exceeded by overvoltage. The distance between contacts, the contacts geometry and relative atmospheric condition defines the overvoltage at the instant of strike. Every strike causes high-frequency currents tending to equalize potentials at the contacts. When the current is interrupted, the voltages at the source side and the loading side will oscillate independently. The source side will follow the power frequency while the loading side will remain at the trapped voltage. As soon as the voltage between contacts exceeds the dielectric strength of the air, at that distance the restrike will occur, and so on. Successive strikes occurring during the closing and opening operations of the off-loaded bus by the disconnector are shown in Fig. 1 a and b, respectively.

When closing takes place, the first strike will occur at the maximum value of the source voltage. Its values can be positive or negative. As the time passes a series of successive strikes will keep occurring at reduced amplitude, until the contacts touch. The highest transient overvoltage therefore occurs during the initial pre-arc, Fig.1 a. When the disconnector opening, restrikes occur because of the very small initial clearance between the contacts. At the transient beginning, the intervals between particular strikes are on the order of a millisecond, while just before the last strike; the period can reach about one half of cycle at power frequency, Fig. 1 b.

Fig. 1. The voltage due to the disconnector switching a)	Disconnector closing, b)	Disconnector opening 1-source side voltage, 2- load side voltage

Fig. 1. The voltage due to the disconnector switching a) Disconnector closing, b) Disconnector opening 1-source side voltage, 2- load side voltage

During the switching time of operations of disconnectors at HPP Grabovica up to 500 restrikes were registered. In paper [3] there are up to 5000 restrike registered during switching operation of the disconnector. The maximum value of voltages and maximum value of the wave front increasing will take place at the maximum distance between contacts. For the purpose of the investigation of the insulation strength and induction of electromagnetic interferences (EMI), the most important are the first few strikes during the closing operation or the last few strikes during the opening operation. Each individual strike causes a travelling wave with the basic frequency on the order 0.5 MHz (330 kHz-600 kHz). Very fast transient overvoltage due to the closing operation of the disconnector at the load side of the test circuit is shown in Fig.2.

Fig. 2. Very fast transient overvoltage due to the closing operation Channel 1- source side voltage Channel 2-load side voltage

Fig. 2. Very fast transient overvoltage due to the closing operation Channel 1- source side voltage Channel 2-load side voltage

These high-frequency phenomena are coupled with the secondary circuits as a result of various mechanisms. The strongest interference is exerted by the stray capacities between the high-voltage conductors and the grounding system, followed by the metallic link between the grounding system and the secondary circuits.

High-frequency transient current flowing in the grounding system generates potential differences, every time when a strike occurs between disconnector’s contacts. In large secondary circuits, the potential differences are in the form of longitudinal voltages between the equipment inputs and the equipment enclosures.

Depending on the type of secondary circuits used and the way they are laid, differential voltages may also occur. Such a coupling mechanism has a special effect on the secondary circuits of instrument transformers, and particularly on the connected instruments, since these circuits are always galvanically linked to the grounding system. Another factor, which cannot be discounted, is the linking of these circuits to the primary plant via the internal capacities of the instrument transformers [4].

Interference levels in secondary circuits of air-insulated substations during switching disconnectors depend on following parameters:

  • The transient voltages and currents generated by the switching operation;
  • The voltage level of the substation;
  • The relative position of the source of disturbances and susceptor;
  • The nature of the grounding network;
  • The cable type (shielded or unshielded);
  • The way the shields are grounded.

There are two main modes of coupling secondary circuits with primary circuits [3, 5]:

  1. Electromagnetic or EM coupling, which can be split into three sub-categories; inductive, capacitive and radiative. The most important source of EM coupling is the propagating current and voltage waves on bus bars and power lines during high-voltage switching operations by disconnectors;
  2. Common impedance coupling, as a result of coupling caused by the sharing of a lumped impedance common to both the source and susceptor circuits.

Common mode voltages, i.e., voltages measured between conductors and local ground, represent the main parameter used for assessing equipment immunity. The difficulty of comparing data comes from the fact that different authors performed measurements at different places (some measurements were made at the closest point to the disconnector being operated whereas others made measurements in the vicinity of the auxiliary equipment, i.e. in the relay room). Little information is available about the grounding practice of the neutral conductor in CT or VT circuits, the quality and grounding of the sable shields as well as how the measurements have been performed. Therefore, the measured levels have to be analyzed very carefully before comparison and drawing any conclusions [5]. Results of up to date measured common mode voltages at secondary circuits of CVT, CT and VT are presented in the paper [5]. There are maximum levels of the common mode voltages ranging from 100 Vpeak up to 2.5 kVpeak in the shields of the secondary circuits cables of the CT and VT. Results show that measured values of the common mode voltages at CT/CV secondary circuits, 220 kV ratings, range from Ucm=0.32 kVpeak [6] up to Ucm=0.85 kVpeak [7].

Results shown in paper [3] are for measured common mode voltages from 3-4 kV during switching operation by disconnector in 150 kV switchgear up to 6-10 kV at 400 kV switchgear.

II. RESULTS OF EXPERIMENTAL MEASUREMENTS ON SITE

The last ten years of extensive analysis of disconnector and circuit breakers generated EMI measurements that have confirmed that disconnector operation with off-loaded busbar is the most important and typical source of interference in secondary circuits of substations. Measurements of switching overvoltages generated during disconnector operation in the air insulated substation HPP Grabovica on the river Neretva were performed. HPP Grabovica is an important object for operating of electric power system of Bosnia and Herzegovina. Investigations of operating of air disconnector type Centre-Break were performed in order to determine switching overvoltage levels that can lead to relay tripping in HPP Grabovica [8].

During operations of disconnector (synchronization or disconnecting of generator from network) malfunctions of signalling devices and burning of supply units of protection relays were appeared. Malfunctioning of auxiliary circuits were manifested by tripping relay of differential protection of the generator, phase ’4′- signalization on relay box ‘ZB I‘ and signalling ‘fire’ in 35 kV control panel.

At the same time sparking between primary terminals of the current transformer (CT) was occurred. Malfunctioning of
signalling circuits were lower (not eliminated) with installing shielded cables. Also, independent of switching operation of air insulated disconnectors, during synchronization of generator AG1 on network, it’s happened that one of the pole of 220 kV circuit breaker failures. In this case generator AG1 worked in motor regime. Because of that, HPP Grabovica plans to install circuit breakers on generator’s voltage (10,5 kV) [9].

The field tests were performed at the test circuit at HPP Grabovica, Fig. 3.

Fig. 3. The considered test circuit VT-voltage transformer (220/√3/0.1/√3/0.1/√3 kV), CT-current transformer (200/1/1 A), CVD-capacitive voltage divider, CB-circuit breaker with two interrupting chambers and parallel capacitors (SF6 220 kV, 1600 A), Dc- disconnector (220 kV, 1250 A), MOSA-metal oxide surge arrester (Ur=199,5 kV, 10 kA), PT-power transformer (64 MVA, 242/10,5±5% kV, YD5), AG1- generator 1 (64 MVA, 10,5±5% kV)

Fig. 3. The considered test circuit VT-voltage transformer (220/√3/0.1/√3/0.1/√3 kV), CT-current transformer (200/1/1 A), CVD-capacitive voltage divider, CB-circuit breaker with two interrupting chambers and parallel capacitors (SF6 220 kV, 1600 A), Dc- disconnector (220 kV, 1250 A), MOSA-metal oxide surge arrester (Ur=199,5 kV, 10 kA), PT-power transformer (64 MVA, 242/10,5±5% kV, YD5), AG1- generator 1 (64 MVA, 10,5±5% kV)

The recorded wave shape of the overvoltage at the load side is shown in Fig. 4. The overvoltage factors at busbar, k, were recorded up to 1.16 p.u. with the dominant frequency of considered transient fd equal to 0.536 MHz. Common mode voltages, Ucm, at VT were up to 708 Vpeak, with dominant frequency equal to 1.31 MHz.

Fig. 4. Waveshape of the overvoltage Channel 1-voltage at CVD; ch 1 (2.5 V/div), probe 1x100, ratio 455 Channel 2-voltages at secondary of VT; ch 2 (5 V/div), probe 1x100

Fig. 4. Waveshape of the overvoltage Channel 1-voltage at CVD; ch 1 (2.5 V/div), probe 1x100, ratio 455 Channel 2-voltages at secondary of VT; ch 2 (5 V/div), probe 1x100

III. MODELING OF THE TEST CIRCUIT

Computer simulations were performed on the model of test circuit containing elements drawn in Fig. 5. Overvoltages at busbars were calculated during disconnector closing operations, for the same substation layout on which measurements were carried out.

Fig. 5. Model of the test circuit Arc-4 Ω; stray-200 pF; connection tube Z=370 Ω; CVD-R=300 Ω, C=1 nF; VT-500 pF; CB-2 capacitors, each C≅2 nF, (capacitance of open contacts, each C≅20 pF), Ccb=100 pF; CT-500 pF; MOSA-100 pF; connection wire Z=440 Ω; PT-3.5 nF

Fig. 5. Model of the test circuit Arc-4 Ω; stray-200 pF; connection tube Z=370 Ω; CVD-R=300 Ω, C=1 nF; VT-500 pF; CB-2 capacitors, each C≅2 nF, (capacitance of open contacts, each C≅20 pF), Ccb=100 pF; CT-500 pF; MOSA-100 pF; connection wire Z=440 Ω; PT-3.5 nF

The waveshape of simulated overvoltage surge at load side is given in Fig. 6. The difference between magnitudes of measured and simulated overvoltages is 5 %. The dominant frequency of simulated overvoltage is 0.620 MHz. Comparison between results of measured and calculated overvoltages certified a good agreement of obtained values.

Fig. 6. Waveshape of simulated overvoltage surge

Fig. 6. Waveshape of simulated overvoltage surge

When the Capacitive Voltage Divider (CVD) was excluded, there were higher values of calculated overvoltages (15% higher on amplitude and 6 % on frequency). Capacitive divider due to primary resistor equal to 300 W and primary capacitance equal to 1 nF influences on overvoltage at the same measurement point causing attenuation and damping of transient overvoltrages. In order to reduce EMI in secondary circuits the best way is to reduce sources of interference emission during switching of air insulated disconnector.

One of the ways of reducing is to install disconnecting circuit breakers. Substation disconnectors isolate circuit breakers from rest of the system during maintenance and repair. The maintenance requirements for modern SF6 high voltage circuit breakers are lower than maintenance demands made on disconnectors, which means one of reasons for disconnectors removed. Installing disconnecting circuit breaker there are no needs for switching operation of disconnectors. With disconnecting circuit breakers it is still possible to isolate the line, but low maintenance requirements means it is no longer necessary to isolate the circuit breaker. The disconnecting breaker had to be designed to safety lock in the open position, and to meet all voltage withstanding capabilities and safety requirements of disconnectors.

Another way of reducing sources of interference emission is to install circuit breaker without parallel capacitors to contacts. This suggestion is based on analyses performed on three circuit models:

  1. Model of CB with two breaking chambers and paralel capacitors and VT on netvork side of CB;
  2. Model of CB with two breaking chambers and without paralel capacitors and VT on netvork side of CB
  3. Model of CB with two breaking chambers and without paralel capacitors and VT on generator side of CB

Magnitudes of simulated overvoltages are presented in Table I. Voltages are measured in point of connection of VT, CT and PT.

TABLE I - MAGNITUDES OF SIMULATED OVERVOLTAGES

TABLE I - MAGNITUDES OF SIMULATED OVERVOLTAGES

Overvoltages on generator side of 220 kV CB during switching of disconnectors could be up to 320 V in the case of installing instrument voltage transformer (VT) on generator side of CB without parallel capacitors (near instrument current transformer CT). This case causes installing of circuit breaker at generator’s voltage (10,5 kV) for synchronization of generator to network (better conditions for synchronization). This solution of installing circuit breakers on generator’s voltage resulted from problems have occurred during synchronization of generatror with current 220 kV CB.

IV. CONCLUSION

Switching overvoltages due to disconnector operations have been analysed on the existing 220 kV AIS on HPP Grabovica. Measurements and calculations were conducted on the characteristic points in AIS, in order to determine the level of the EMI.

The result of measurements has shown that high frequency voltages on busbars occur with amplitudes up to 1.16 p.u. (233 kVpeak) and the dominant frequencies up to 0.6 MHz. The difference between magnitudes of measured and calculated overvoltages is 5 % and 15.6 % on frequency. Measured common mode voltages at secondary circuits were from 430 V up to 708 V. CVD influences on overvoltages at the same measurement point on busbars causing attenuation and damping of transient overvoltages.

Comparison of the transient computer simulations with field measurements showed that calculations could be used for
assessment of the transient overvoltages due to disconnector switching. In order to reduce EMI in secondary circuits, it is suggested to install switching modules and disconnecting circuit breakers [10] or to install circuit breakers without parallel capacitors to contacts.

AUTHORS: Salih Carsimamovic, Zijad Bajramovic, Miroslav Ljevak, Meludin Veledar, Nijaz Halilhodzic

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How Wind Turbines Work

How Wind Turbines Work

Wind is a form of solar energy. Winds are caused by the uneven heating of the atmosphere by the sun, the irregularities of the earth’s surface, and rotation of the earth. Wind flow patterns are modified by the earth’s terrain, bodies of water, and vegetation. Humans use this wind flow, or motion energy, for many purposes: sailing, flying a kite, and even generating electricity.

The terms wind energy or wind powmegawatts.er describe the process by which the wind is used to generate mechanical power or electricity. Wind turbines convert the kinetic energy in the wind into mechanical power. This mechanical power can be used for specific tasks (such as grinding grain or pumping water) or a generator can convert this mechanical power into electricity.

So how do wind turbines make electricity? Simply stated, a wind turbine works the opposite of a fan. Instead of using electricity to make wind, like a fan, wind turbines use wind to make electricity. The wind turns the blades, which spin a shaft, which connects to a generator and makes electricity. Take a look inside a wind turbine to see the various parts. View the wind turbine animation to see how a wind turbine works.

Wind turbines operate on a simple principle. The energy in the wind turns two or three propeller-like blades around a rotor. The rotor is connected to the main shaft, which spins a generator to create electricity. Wind turbines are mounted on a tower to capture the most energy.

At 100 feet (30 meters) or more above ground, they can take advantage of faster and less turbulent wind.

Wind turbines can be used to produce electricity for a single home or building, or they can be connected to an electricity grid (shown here) for more widespread electricity distribution.

This aerial view of a wind power plant shows how a group of wind turbines can make electricity for the utility grid. The electricity is sent through transmission and distribution lines to homes, businesses, schools, and so on.

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Types of Wind Turbines

Modern wind turbines fall into two basic groups: the horizontal-axis variety, as shown in the photo, and the vertical-axis design, like the eggbeater-style Darrieus model, named after its French inventor.

Horizontal-axis wind turbines typically either have two or three blades. These three-bladed wind turbines are operated “upwind,” with the blades facing into the wind.
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Sizes of Wind Turbines

Utility-scale turbines range in size from 100 kilowatts to as large as several megawatts. Larger turbines are grouped together into wind farms, which provide bulk power to the electrical grid.

Single small turbines, below 100 kilowatts, are used for homes, telecommunications dishes, or water pumping. Small turbines are sometimes used in connection with diesel generators, batteries, and photovoltaic systems.

These systems are called hybrid wind systems and are typically used in remote, off-grid locations, where a connection to the utility grid is not available.

Many wind farms have sprung up in the Midwest in recent years, generating power for utilities. Farmers benefit by receiving land lease payments from wind energy project developers.

Many wind farms have sprung up in the Midwest in recent years, generating power for utilities. Farmers benefit by receiving land lease payments from wind energy project developers.

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GE Wind Energy's 3.6 megawatt wind turbine is one of the largest prototypes ever erected. Larger wind turbines are more efficient and cost effective.

GE Wind Energy's 3.6 megawatt wind turbine is one of the largest prototypes ever erected. Larger wind turbines are more efficient and cost effective.

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Inside the Wind Turbine

Inside the Wind Turbine

Inside the Wind Turbine

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Anemometer:
Measures the wind speed and transmits wind speed data to the controller.
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Blades:
Most turbines have either two or three blades. Wind blowing over the blades causes the blades to “lift” and rotate.
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Brake:
A disc brake, which can be applied mechanically, electrically, or hydraulically to stop the rotor in emergencies.
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Controller:
The controller starts up the machine at wind speeds of about 8 to 16 miles per hour (mph) and shuts off the machine at about 55 mph. Turbines do not operate at wind speeds above about 55 mph because they might be damaged by the high winds.
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Gear box:
Gears connect the low-speed shaft to the high-speed shaft and increase the rotational speeds from about 30 to 60 rotations per minute (rpm) to about 1000 to 1800 rpm, the rotational speed required by most generators to produce electricity. The gear box is a costly (and heavy) part of the wind turbine and engineers are exploring “direct-drive” generators that operate at lower rotational speeds and don’t need gear boxes.
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Generator:
Usually an off-the-shelf induction generator that produces 60-cycle AC electricity.
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High-speed shaft:
Drives the generator.
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Low-speed shaft:
The rotor turns the low-speed shaft at about 30 to 60 rotations per minute.
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Nacelle:
The nacelle sits atop the tower and contains the gear box, low- and high-speed shafts, generator, controller, and brake. Some nacelles are large enough for a helicopter to land on.
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Pitch:
Blades are turned, or pitched, out of the wind to control the rotor speed and keep the rotor from turning in winds that are too high or too low to produce electricity.
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Rotor:
The blades and the hub together are called the rotor.
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Tower:
Towers are made from tubular steel (shown here), concrete, or steel lattice. Because wind speed increases with height, taller towers enable turbines to capture more energy and generate more electricity.
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Wind direction:
This is an “upwind” turbine, so-called because it operates facing into the wind. Other turbines are designed to run “downwind,” facing away from the wind.
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Wind vane:
Measures wind direction and communicates with the yaw drive to orient the turbine properly with respect to the wind.
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Yaw drive:
Upwind turbines face into the wind; the yaw drive is used to keep the rotor facing into the wind as the wind direction changes. Downwind turbines don’t require a yaw drive, the wind blows the rotor downwind.
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Yaw motor:
Powers the yaw drive.
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SOURCE: U.S. Department Of Energy | How Wind Turbines Work

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Hydropower - Systems Overview

Hydropower - Systems Overview

Continued from first part of article:
Hydropower – Systems Overview (1)

Generator

The generator converts the rotational energy from the turbine shaft into electricity.

Efficiency is important at this stage too, but most modern, well-built generators deliver good efficiency.

Direct current (DC) generators, or alternators with rectifiers, are typically used with small household systems, and are usually augmented with batteries for reserve capacity, as well as inverters for converting the electricity into the AC required by most appliances. DC generators are available in a variety of voltages and power outputs.

AC generators are typically used with systems producing about 3 KW or more. AC voltage is also easily changed using transformers, which can improve efficiency with long transmission lines.

A view into a turbine shows a relatively large (2 feet in diameter) Pelton wheel. Peltons vary in size from 3 inches to 13 feet or more, depending on head and flow.

A view into a turbine shows a relatively large (2 feet in diameter) Pelton wheel. Peltons vary in size from 3 inches to 13 feet or more, depending on head and flow.

Depending on your requirements, you can choose either single-phase or three-phase AC generators in a variety of voltages. One critical aspect of AC is frequency, typically measured as cycles per second (cps) or Hertz (Hz).

Most household appliances and motors run on either 50 Hz or 60 Hz (depending on where you are in the world), as do the major grids that interconnect large generating stations. Frequency is determined by the rotational speed of the generator shaft; faster rotation generates a higher frequency.

In battery-based hydro systems, the inverter produces an AC waveform at a fixed frequency. In batteryless hydro systems, the turbine controller regulates the frequency.

AC Controls
At the bottom of the penstock, a manifold routes water to the four nozzles of a Harris Pelton turbine that drives a permanent magnet alternator.

At the bottom of the penstock, a manifold routes water to the four nozzles of a Harris Pelton turbine that drives a permanent magnet alternator.

Pure AC hydro systems have no batteries or inverter. AC is used by loads directly from the generator, and surplus electricity is burned off in dump loads—usually resistance heaters.

Governors and other controls help ensure that an AC generator constantly spins at its correct speed. The most common types of governors for small hydro systems accomplish this by managing the load on the generator. With no load, the generator would “freewheel,” and run at a very high rpm. By adding progressively higher loads, you can eventually slow the generator until it reaches the exact rpm for proper AC voltage and frequency.

As long as you maintain this “perfect” load, known as the design load, electrical output will be correct. You might be able to maintain the correct load yourself by manually switching devices on and off, but a governor can do a better job— automatically.

By connecting your hydro system to the utility grid, you can draw energy from the grid during peak usage times when your hydro system can’t keep up, and feed excess electricity back into the grid when your usage is low. In effect, the grid acts as a large battery with infinite capacity.
If you choose to connect to the grid, however, keep in mind that significant synchronization and safeguards must be in place. Grid interconnection controls do both. They will monitor the grid and ensure that your system is generating compatible voltage, frequency, and phase. They will also instantly disconnect from the grid if major fluctuations occur on either end. Automatic disconnection is critical to the safety of all parties. At the same time, emergency shutdown systems interrupt the water flow to the turbine, causing the system to coast to a stop, and protecting the turbine from overspeed.

DC Controls

A DC hydro system works very differently from an AC system. The alternator or generator output charges batteries. A diversion controller shunts excess energy to a dump load. An inverter converts DC electricity to AC electricity for home use. DC systems make sense for smaller streams with potential of less than 3 KW.
AC systems are limited to a peak load that is equivalent to the output of the generator. With a battery bank and large inverter, DC systems can supply a high peak load from the batteries even though the generating capacity is lower.
Series charge controllers, like those used with solar- electric systems, are not used with hydro systems since the generators cannot run without a load (open circuit). This can potentially damage the alternator windings and bearings from overspeeding. Instead, a diversion (or shunt) controller must be used. These normally divert energy from the battery to a resistance heater (air or water), to keep the battery voltage at the desired level while maintaining a constant load on the generator.

The inverter and battery bank in a DC hydro system are exactly the same as those used in battery-based, solar-electric or wind-electric systems. No other special equipment is needed. Charge controller settings may be lower than used in typical PV and wind systems, since hydro systems are constant and tend to run with full batteries much of the time.

Head, Flow, & Efficiency

If you expect to sell electricity back to the utility, pay extra attention to the efficiency of your hydro system because higher output and a lower cost-per-watt will go straight to your bottom line. Your turbine manufacturer can give you guidance on the most efficient design, as well as grid interconnection controls and safeguards. If you’re off- grid, and your site doesn’t have lots of head and flow, high efficiency can make the difference between ample electricity for your needs and having to use a backup, gasoline- powered generator.

Click on turbine images to see enlarged:
A Canadian-made Energy Systems and Design turbine uses a permanent magnet alternator and a turgo runner.

A Canadian-made Energy Systems and Design turbine uses a permanent magnet alternator and a turgo runner.

A Power Pal turbine with a Francis runner direct-coupled to the alternator

A Power Pal turbine with a Francis runner direct-coupled to the alternator

The 4-inch (10 cm) turgo runner in an Australian-made Platypus turbine.

The 4-inch (10 cm) turgo runner in an Australian-made Platypus turbine.

The underside of a low-head, high-flow Nautilus turbine showing the Francis runner, and above it, the innovative nautilus-shaped headrace.

The underside of a low-head, high-flow Nautilus turbine showing the Francis runner, and above it, the innovative nautilus-shaped headrace.

Whether a hydro system generates a few watts or hundreds of megawatts, the fundamentals are the same. Head and flow determine how much raw water power is available, and the system efficiency affects how much electricity will come out the other end. Each component of a hydro system affects efficiency, so it’s worthwhile to optimize your design every step of the way.

More Hydro Terms
Pipe LossPressureReaction TurbineRunner
Frictional Head Loss: Refers to the quantity of water supplied from a water source or exiting a nozzle per unit of time. Commonly measured in gallons per minute (gpm).A type of reaction hydro-turbine used in low to medium heads. It consists of fixed vanes on a shaft. Water flows down through the vanes, driving the shaft.Lost energy due to pipe friction. In hydro systems, pipe sized too small can lead to serious friction losses.The difference in elevation between a source of water and the location at which the water from that source may be used (synonym: vertical drop). Expressed in vertical distance or pressure.
TailraceTrash RackTurgo
A flume or channel that feeds water into a hydro turbine.Any electricity that is generated by the flow of water.Turbines with runners that operate in air, driven by one or more high-velocity jets of water from nozzles. Typically used with moderate- to high- head systems. Examples include Pelton and turgo.

SOURCE: Dan New, homepower.com

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