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Cost benefits of AC drives

Cost benefits of AC drives

In addition to their technical advantages, AC drives also provide many cost benefits. In this chapter, these benefits are reviewed, with the costs divided into investment, installation and opera- tional costs.

At the moment there are still plenty of motors sold without variable speed AC drives. This pie chart shows how many motors below 2.2 kW are sold with frequency converters, and how many without. Only 3% of motors in this power range are sold each year with a frequency converter; 97% are sold without an AC drive.
This is astonishing considering what we have seen so far in this guide. Even more so after closer study of the costs of an AC drive compared to conventional control methods. But first let’s review AC drive technology compared to other control methods.

How many motors below 2.2 kW are sold with frequency converters, and how many without

How many motors below 2.2 kW are sold with and without frequency converters

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Technical differences between other systems and AC drives

AC drive technology is completely different from other, simpler control methods. It can be compared, for example, to the dif- ference between a zeppelin and a modern airplane.

We could also compare AC drive technology to the develop- ment from a floppy disk to a CD-ROM. Although it is a simpler information storage method, a floppy disk can only handle a small fraction of the information that a CD-ROM can.

The benefits of both these innovations are generally well known. Similarly, AC drive technology is based on a totally different technology to earlier control methods. In this guide, we have presented the benefits of the AC drive compared to simpler control methods.

Technical differences between other systems and AC drives

Technical differences between other systems and AC drives

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No mechanical control parts needed

To make a proper cost comparison, we need to study the configurations of different control methods. Here we have used pumping as an example. In traditional methods, there is always a mechanical part and an electrical part.

In throttling you need fuses, contactors and reactors on the electrical side and valves on the mechanical side. In On/Off control, the same electrical components are needed, as well as a pressure tank on the mechanical side. The AC drive provides a new solution. No mechanics are needed, because all control is already on the electrical side.

Another benefit, when thinking about cost, is that with an AC drive we can use a regular 3-phase motor, which is much cheaper than the single phase motors used in other control methods. We can still use 220 V single phase supply, when speaking of power below 2.2 kW.

Conventional methods:AC drive:
• Both electrical and mechanical parts• All in one
• Many electrical parts• Only one electrical component
• Mechanical parts need regular maintenance• No mechanical parts, no wear and tear
• Mechanical control is energy consuming• Saves energy

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Factors affecting cost

This list compares the features of conventional control methods with those of the AC drive, as well as their effect on costs. In conventional methods there are both electrical and mechanical components, which usually have to be purchased separately. The costs are usually higher than if everything could be pur- chased at once. Furthermore, mechanical parts wear out quickly. This directly affects maintenance costs and in the long run, maintenance is a very important cost item. In conventional methods there are also many electrical components. The installation cost is at least doubled when there are several different types of components rather than only one.

And last but not least, mechanical control is very energy con- suming, while AC drives practically save energy. This not only helps reduce costs, but also helps minimise environmental impact by reducing emissions from power plants.
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Investment costs: Mechanical and electrical components

Price Comparison For Pumps

Price Comparison For Pumps

In this graph, the investment structure as well as the total price of each pump control method is presented. Only the pump itself is not added to the costs because its price is the same regardless of whether it’s used with an AC drive or valves. In throttling, there are two possibilities depending on whether the pump is used in industrial or domestic use. In an industrial environment there are stricter requirements for valves and this increases costs.
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The motor
As can be seen, the motor is much more expensive for traditional control methods than for the AC drive. This is due to the 3-phase motor used with the AC drive and the single phase motor used in other control methods.
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The AC drive
The AC drive does not need any mechanical parts, which reduc- es costs dramatically. Mechanical parts themselves are almost always less costly than a frequency converter, but electrical parts also need to be added to the total investment cost.
After taking all costs into account, an AC drive is almost always the most economical investment, when compared to differ- ent control methods. Only throttling in domestic use is as low cost as the AC drive. These are not the total costs, however. Together with investment costs we need to look at installation and operational costs.

ThrottlingAC drive
Installation material20 USD10 USD
Installation work5h x 65 USD = 325 USD1h x 65 USD = 65 USD
Commissioning work1h x 65 USD = 65 USD1h x 65 USD = 65 USD
TOTAL:410 USD140 USD
Savings in installation: 270 USD!

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Installation costs: Throttling compared to AC drive

Because throttling is the second lowest investment after the AC drive, we will compare its installation and operating costs to the cost of the AC drive. As mentioned earlier, in throttling there are both electrical and mechanical components. This means twice the amount of installation material is needed.

Installation work is also at least doubled in throttling compared to the AC drive. To install a mechanical valve into a pipe is not that simple and this increases installation time. To have a mechanical valve ready for use usually requires five hours compared to one hour for the AC drive. Multiply this by the hourly rate charged by a skilled installer to get the total installation cost.

The commissioning of a throttling-based system does not usu- ally require more time than commissioning an AC drive based system. One hour is usually the time required in both cases. So now we can summarise the total installation costs. As you can see, the AC drive saves up to USD 270 per installation. So even if the throttling investment costs were lower than the price of a single phase motor (approximately USD 200), the AC drive would pay for itself before it has even worked a second.

ThrottlingAC drive
Power required0.75 kW0.37 kW
Annual energy 4000 hours/year 3000 kWh1500 kWh
Annual energy cost with 0.1 USD/kWh300 USD150 USD
Maintenance/year40 USD5 USD
TOTAL COST/YEAR:340 USD155 USD
Savings in installation: 185 USD!

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Operational costs: Maintenance and drive energy

In many surveys and experiments it has been proved that a 50% energy saving is easily achieved with an AC drive. This means that where power requirements with throttling would be 0.75 kW, with the AC drive it would be 0.37 kW. If a pump is used 4000 hours per year, throttling would need 3000 kWh and the AC drive 1500 kWh of energy per year.
To calculate the savings, we need to multiply the energy con- sumption by the energy price, which varies depending on the country. Here USD 0.1 per kWh has been used.

As mentioned earlier, mechanical parts wear a lot and this is why they need regular maintenance. It has been estimated that whereas throttling requires USD 40 per year for service, maintenance costs for an AC drive would be USD 5. In many cases however, there is no maintenance required for a frequency converter.

Therefore, the total savings in operating costs would be USD 185, which is approximately half of the frequency convert- er’s price for this power range. This means that the payback time of the frequency converter is two years. So it is worth considering that instead of yearly service for an old valve it might be more profitable to change the whole system to an AC drive based control. To retrofit an existing throttling system the pay-back time is two years.
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Total cost comparison

Total Savings Over 10 Year - USD 1562

Total Savings Over 10 Year - USD 1562

In the above figure, all the costs have been summarised. The usual time for an operational cost calculation for this kind of investment is 10 years. Here the operational costs are rated to the present value with a 10% interest rate.

In the long run, the conventional method will be more than twice as expensive as a frequency converter. Most of the savings with the AC drive come from the operational costs, and especially from the energy savings. It is in the installation that the high- est individual savings can be achieved, and these savings are realised as soon as the drive is installed.

Taking the total cost figure into account, it is very difficult to understand why only 3% of motors sold have a frequency con- verter. In this guide we have tried to present the benefits of the AC drive and why we at ABB think that it is absolutely the best possible way to control your process.

SOURCE: ABB Drives

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MOXA | Video Surveillance in Power Substations

MOXA | Video Surveillance in Power Substations

Power substations play a crucial role in delivering electricity to consumers by converting transmission voltage to the lower voltage used in homes and businesses. Since power plants are often located far from the population centers they serve, electricity needs to be transmitted across long distances at a higher voltage.

Power lines deliver electricity from the plant to the power substations where it is converted before being distributed to the local community. It is therefore imperative that power substations are constantly monitored for safety and maintenance as they are often located near or in a populated area. This white paper explains the benefits of real-time video monitoring and IP video technology, as well as factors to consider in deploying an optimal IP video surveillance system for a power substation.

Video Surveillance Benefits

Since power substations are widely distributed and unmanned, remote monitoring is extremely crucial. Real-time video surveillance of power substations offers automatic monitoring and control capabilities in addition to enhancing remote monitoring applications with visual management. These capabilities not only save management costs for manpower, but also realize complete network automation.

Supervisory Control and Data Acquisition (SCADA) systems, which are already deployed in power substations to provide data about the system’s status, can be easily integrated with video surveillance technology. By installing a real-time video monitoring system at power substations, system administrators are able to receive visual data to complement the raw SCADA data. Real-time video monitoring can help ensure normal operations for power equipment, protect against intrusion and tampering by unauthorized personnel, and prevent accidents. For example, intruders, physical obstructions, or smoke indicating a fire can be seen via video so engineers no longer need to visit the site in-person each time to diagnose an anomaly, saving both time and costs.

Remote video surveillance systems can play an important role in monitoring equipment, detecting intruders, and responding to emergency situations. For example, video surveillance can be used to monitor the appearance of the power transformer and relay, fueling and flammable equipment, and the status of the isolation switch. Video surveillance can also monitor the security situation inside and outside the substation by detecting intruders through sound and visual monitoring. In addition, video surveillance can be integrated with the alarm system and RTU (remote terminal unit) over a SCADA system to provide real-time visual information to prevent accidents and assist emergency response personnel in the event of a fire.

Why IP Video?

In the past, video surveillance systems such as CCTV networks relied upon analog video cameras. Due to advances in video digitization and compression technologies, high quality digital video images can now be sent over Ethernet TCP/IP networks. By using such devices, system integrators can easily integrate video surveillance applications into their SCADA system. As a result, Internet Protocol (IP) video technology is the current trend in video surveillance systems. The benefits of IP video surveillance include:

One Network - Using the existing IP network saves cabling costs and increases installation flexibility, especially for widely distributed substations. Ethernet TCP/IP networks can accommodate a variety of I/O monitoring and control devices in addition to transmitting data, video, voice, and even power (PoE) over a single network.

One System - Integration with SCADA or alarm systems (such as fire, intrusion, etc.) increases monitoring efficiency and creates an event-driven video surveillance system. This means the video images can be displayed and recorded and real-time responses can be received when an event or alarm occurs.

Constructing an Optimal IP Video Surveillance System

Given the critical role played by power substations in our daily lives, it is important for the IP video solution to be well-designed to ensure that the video surveillance system works properly. System integrators should consider factors such as applicability, reliability, integration, and user-friendliness in order to construct an optimal IP video surveillance system.

Applicability – System integrators need to consider video requirements such as image viewing, recording, and analysis, as well as interoperability with other systems (such as SCADA, Access Control, etc.) when deploying an IP video surveillance system. They also need to know how many cameras are required for the system and whether IP cameras or video encoders are suitable for the application. Network transmission factors such as bandwidth, multicast, and IGMP requirements, and whether the project requires a single network or separate networks for data and video are also important. Central management concerns, including system resources (PCs, servers, cost, etc.), software requirements (pure video or video integrated with another system), storage capability and database management, and whether or not a decoder is required, should also be considered.

Reliability - Since video monitoring is used to ensure safety and security in remote and disperse locations, reliability is a key factor in designing an optimal IP video surveillance system. Factors for reliability include surge protection and fiber transmission to reduce electromagnetic interference. Redundancy, high MTBF (meantime between failures) and IP protection are also important factors to consider for optimal reliability.

Integration - System integrators should consider integrating video surveillance into the central management system, as well as other systems, including SCADA/HMI, remote monitoring, and access control. This not only reduces cabling and network installation costs, but also makes central management and control easier to handle for system administrators. Interoperation with other devices for event-driven video monitoring is another benefit. For example, the system can begin recording video once a card reader or sensor is activated.

User-friendliness - IP video involves new applications and technologies that power system administrators need to learn. For this reason, it is recommended that system integrators choose ready-to-use hardware and software solutions to reduce the time needed to set up an IP video surveillance system. Not only does this simplify the system integrator’s task, but it will also be easier for system administrators to learn and use.

Video Surveillance in Power Substations

Video Surveillance in Power Substations

VPort Solutions

Moxa’s VPort industrial video networking solutions include video encoders and decoders, IP cameras, and IP video surveillance software designed for mission-critical video surveillance applications. Since most mission-critical application environments are demanding, the rugged design features of Moxa’s VPort solutions are particularly suitable for these kinds of applications.

Video servers – Digital video images require large data files, so video compression (reducing the quantity of data used to represent video images) is required for transmission and storage. Video servers include encoders and decoders. Encoders are used to convert analog video images from cameras into an easy to transfer digital format such as MJPEG or MPEG4. Decoders are used to convert images from compressed formats (MJPEG or MPEG4) back into analog for use with legacy monitors or displays.

IP cameras – IP cameras bypass the need for video encoders because the images are automatically encoded into a digital format (MJPEG or MPEG4) by the camera itself, and are easily transferred via Ethernet/Internet. Moxa’s VPort series of IP camera offers a wide operating temperature range of -40 to 50°C without the need for a fan or heater, IP66-rating for rain and dust protection, one camera lens for both day and night use, up to 30 frames per second at 720 x 480 resolution, and direct-wired power input and PoE (power over Ethernet) for power redundancy. Moxa’s industrial-grade video servers offer 12/24 VDC or 24 VAC redundant power inputs, DIN-Rail mounting and panel mounting accessories, IP30 protection, -40 to 75°C operating temperature range for T models, and RJ45 or fiber optic Ethernet ports.

Software – Moxa’s SoftDVR Surveillance Software, which includes SoftDVR Lite (4-ch) and SoftDVR Pro (16-ch), is designed for IP-based video surveillance systems. The client/server-based network infrastructure makes it easy to build a user-friendly video surveillance system. SoftDVR offers multi-screen viewing, event-driven recording, easy to use search and playback, data storage to network hard disks, scheduling feature for recording and alarm activation, and remote access by web browser.

SDK – Most video surveillance systems require customized video management functions, or must be integrated with other applications such as SCADA, access control systems, and fire alarms. For this reason, a user-friendly SDK (software development kit) is a good tool to have available for building customized video management systems. Moxa’s VPort SDK, which includes CGI Commands, ActiveX, and a C library, is available free of charge to system integrators and third-party software developers. Learning to use the Moxa VPort SDK is easy, and detailed documentation and sample code is provided for quick reference.

Summary

Transmitting video, voice, and data simultaneously over Ethernet/Internet is becoming a standard feature due to the ever-increasing popularity of IP networks. Versatile and advanced video digitizing and compression technologies, such as MJPEG and MPEG4, are also making it possible to migrate analog CCTV surveillance systems to IP-based platforms.

Power substations play an instrumental role in delivering electricity from power plants to end-users, so managing and ensuring the safety and security of these installations through an optimal video surveillance system is imperative. Since power substations are unmanned and widely distributed installations, video surveillance grants system administrators visual management capabilities in addition to data management provided by existing central control systems that only provide raw quantitative data. The versatility of IP video technology and its ability to be integrated with existing central control systems make it an attractive option for remote video monitoring in power substation applications.

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SOURCE: MOXA, Harry Hsiao, Product Manager at Moxa; www.moxa.com; harry.hsiao@moxa.com

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The Benefits of VFDs In HVAC Systems

The Benefits of VFDs In HVAC Systems

One of the most successful energy management tools ever applied to building HVAC systems is the variable frequency drive (VFD). For more than 20 years, VFDs have successfully been installed on fan and pump motors in a range of variable load applications. Energy savings vary from 35 to 50 percent over conventional constant speed applications, resulting in a return on investment of six months to two years.

While the number of applications suitable for early generation drives was limited based on the horsepower of the motor, today’s drives can be installed in practically any HVAC application found in commercial and institutional buildings. Systems can be operated at higher voltages than those used by earlier generations, resulting in off the shelf systems for motors up to 500 horsepower.

Early generation systems also suffered from low power factor. Low power factor robs the facility of electrical distribution capacity and can result in cost penalties imposed by electrical utility companies. Today’s systems operate at a nearly constant power factor over the entire speed range of the motor.

Another problem that has been corrected by today’s systems is operational noise. As the output frequency of the drives decreased in response to the load, vibrations induced in the motor laminations generated noise that was easily transmitted through the motor mounts to the building interior. Today’s drives operate at higher frequencies, resulting in the associated noise being above the audible range.

And VFDs continue to evolve. From numerous system benefits to an increasing range of available applications, VFDs are proving to be ever more useful and powerful.

The Heart of VFDs

Most conventional building HVAC applications are designed to operate fans and pumps at a constant speed. Building loads, however, are anything but constant. In a conventional system, some form of mechanical throttling can be used to reduce water or air flow in the system. The drive motor, however, continues to operate at full speed, using nearly the same amount of energy regardless of the heating or cooling load on the system. While mechanical throttling can provide a good level of control, it is not very efficient. VFDs offer an effective and efficient alternative.

Three factors work together to improve operating efficiency with VFDs:

1. Operating at less than full load. Building systems are sized for peak load conditions. In typical applications, peak load conditions occur between 1 and 5 percent of the annual operating hours. This means that pump and fan motors are using more energy than necessary 95 to 99 percent of their operating hours.

2. Oversized system designs. Designing for peak load oversizes the system for most operating hours. This condition is further compounded by the practice of oversizing the system design to allow for underestimated and unexpected loads as well as future loads that might result from changes in how the building space is used.

3. Motor energy use is a function of speed. The most commonly used motor in building HVAC systems is the induction motor. With induction motors, the power drawn by the motor varies with the cube of the motor’s speed. This means that if the motor can be slowed by 25 percent of its normal operating speed, its energy use is reduced by nearly 60 percent. At a 50 percent reduction in speed, energy use is reduced by nearly 90 percent.

The installation of a VFD in an HVAC application addresses the inefficiencies introduced by the first two factors, while producing the energy savings made possible by the third. The VFD accomplishes this by converting 60 cycle line current to direct current, then to an output that varies in voltage and frequency based on the load placed on the system. As the system load decreases, the VFD’s controller reduces the motor’s operating speed so that the flow rate through the system meets but does not exceed the load requirements.

VFD Benefits

The most significant benefit to using a VFD is energy savings. By matching system capacity to the actual load throughout the entire year, major savings in system motor energy use are achieved.

Another benefit of the units is reduced wear and tear on the motors. When an induction motor is started, it draws a much higher current than during normal operation. This inrush current can be three to ten times the full-load operating current for the motor, generating both heat and stress in the motor’s windings and other components. In motors that start and stop frequently, this contributes to early motor failures.

In contrast, when a motor connected to a VFD is started, the VFD applies a very low frequency and low voltage to the motor. Both are gradually ramped up at a controlled rate to normal operating conditions, extending motor life.

VFDs also provide more precise levels of control of applications. For example, high-rise buildings use a booster pump system on the domestic water supply to maintain adequate water pressure at all levels within the building. Conventional pump controls in this type of application can maintain the pressure within a certain range, but a VFD-based system can maintain more precise control over a wider range of flow rates, while reducing energy requirements and pump wear.

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SOURCE: facilitiesnet

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IEC 61850 Standard

International Standard - IEC 61850

The traditional approach to substation integration used standardized RTU protocols that were designed to provide protocol efficiency for operation over bandwidth limited serial links.

While such limitations remain for many applications, substation hardened equipment implementing modern networking standards like Ethernet now provide a cost effective means of enabling high speed communications within the substation.

To truly take advantage of this technology and dramatically lower the total cost of ownership of substation automation systems, a new approach to substation integration that goes beyond a simple RTU protocol is needed.

The recent international standard IEC 61850 proposes a unified solution of the communication aspect of substation automation. However, the standard itself is not easily understood by users other than domain experts. We present our understanding of the IEC 61850 standard as well as the design and implementation of our simulation tool in this report. Also, we give suggestions on the implementation of this standard based on our experience and lessons in the development of our simulation.

1. Introduction

Today, power substations are mostly managed by substation automation systems. These systems employ computers and domain specific applications to optimize the management of substation equipment and to enhance operation and maintenance efficiencies with minimal human intervention [8].

Once upon a time, substation automation systems utilized simple, straightforward and highly specialized communication protocols [7].    These protocols concerned less about the semantics of the exchanged data, data types of which were relatively primitive. Equipment was dumb and systems were simple. However, today’s substation automation systems can no longer enjoy such simplicity because of their growing complexity — equipment becomes more intelligent and most of those simple old systems have been gradually replaced by open systems, which embrace the advantage of emerging technology like relational database systems, multi-task operating systems and support for state-of-the-art graphical display technology.

Besides, devices from different manufacturers used different substation automation protocols [9, 3, 12], disabling them to talk to each other. Utilities have been paying enormous money and time to configure these devices to work together in a single substation. Today most utilities and device manufacturers have recognized the need for a unified international standard to support seamless cooperation among products from different vendors.

The IEC 61850 international standard, drafted by substation automation domain experts from 22 countries, seeks to tackle the aforementioned situation. This standard takes advantage of a comprehensive object-oriented data model and the Ethernet technology, bringing in great reduction of the configuration and maintenance cost. Unlike its predecessor, the Utility Communication Architecture protocol 2.0 (UCA 2.0) [12], the IEC 61850 standard is designed to be capable for domains besides substation automation. To make the new protocol less domain dependent, the standard committee endeavored to emphasize on the data semantics, carving out most of the communication details. This effort, however, could result in difficulties in understanding the standard.

In this research project, we aim to get a clear understanding of the IEC 61850 standard and simulate the protocol based on J-Sim [11]. Our ultimate goal is to investigate the security aspect about the IEC 61850 standard.

2    The IEC 61850 standard

The first release of the IEC 61850 consists of a set of documents of over 1,400 pages. These documents are divided into 10 parts, as listed in Table 1. Part 1 to Part 3 give some general ideas about the standard. Part 4 defines the project and management requirements in an IEC 61850 enabled substation. Part 5 specifies the required parameters for physical implementation. Part 6 defines an XML based language for IED configuration, presenting a formal view of the concepts in the standard. Part 7 elaborates on the logical concepts, which is further divided into four subparts (listed in Table 2). Part 8 talks about how to map the internal objects to the presentation layer and to the Ethernet link layer. Part 9 defines the mapping from sampled measurement value (SMV) to point-to-point Ethernet.

The last part gives instructions on conformance testing. Since Part 7 defines the core concepts of the IEC 61850 standard, we will focus on this part in this report.

SubpartTitle
7.1.Principles and Models
7.2.Abstract Communication Service Interface
7.3.Common Data Classes
7.4.Compatible Logical Node Classes and Data Classes
Table 2: Subparts of IEC 61850-7

The IEC 61850 standard is not easy to understand for people other than experts in the substation automation domain due to the complexity of the documents and the assumed domain-specific knowledge. Introductory documents on the standard abound [13, 4, 7, 5, 8, 2], but most of them are in the view of substation automation domain experts. Kostic et al. explained the difficulties they had in understanding the IEC 61850 standard [7].

In this section, we provide another experience of understanding this standard, trying to explain the major concepts of the IEC 61850 standard.

2.1 Challenges

Understanding the IEC 61850 standard proposes the following challenges for a outsider of the substation automation domain:

  1. As a substation automation standard proposed by a group of domain experts, the IEC 61850 protocol assumes quite an amount of domain-specific knowledge, which is hardly accessible by engineers and researchers out of the substation automation domain. To make things worse, the terms used in the standard is to some extent different from those commonly used in software engineering, bringing some difficulties for software engineers in reading the standard.
  2. The entire standard, except Part 6, is described in natural language with tables and pictures, which is known to be ambiguous and lack of preciseness. This situation is problematic because the IEC 61850 concepts are defined by more than 150 mutually relevant tables distributed over more than 1,000 pages. A formal presentation of all these concepts would be appreciated.
  3. The experts proposing this protocol come from 22 different countries and are divided into 10 working groups, each responsible to one part of the standard. Due to the different backgrounds and the informal presentation style of the standard, the standard contains a considerable number of inconsistencies. Such inconsistencies are more obvious for different parts of the standard, e.g. the data model described in Part 6 is clearly different from that described in Part 7.
  4. The standard committee made a great effort to describe the protocol in an object-oriented manner but the result is not so object-oriented. For example, the ACSI services are grouped by different classes, but reference to the callee object is not defined as a mandatory argument of the service function.
  5. The standard is designed to be implementation independent but this is not always true. For example, the data attribute TimeAccuracy in Part 7-2 Table 8 is defined as CODED ENUM, while what it virtually represents is a 5-bit unsigned integer; the frequent use of PACKED LIST (i.e. “bit fields” in the C language) also brings implementation details to interface design.
  6. Things are mixed up in the documents. Mandatory components and optional components are mixed in the standard, and domain independent concepts are mixed up with domain specific concepts. Even though the optional components and mandatory ones are marked with “O” and “M” alternatively, it would be a tough task to refine a model consisting only the mandatory components due to the implicit dependences between attributes in different tables and the conditional inclusion of some attributes. In fact, there are 29 common data classes and 89 compatible logical nodes defined in the standard, the relationship among which is unclear.
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2.2    Intelligent electronic device

In the past, utility communication standards usually assumed some domain-specific background of the readers. Consequently, they contained a lot of implicit domain knowledge, which is hardly accessible to outsiders (e.g. software engineers) [7]. The IEC 61850 standard does not escape from this category. To help understanding the logical concepts of IEC 61850, we would like to lay a basic idea of intelligent electronic devices (IED), the essential physical object hosting all the logical objects.

Basically, the term intelligent electronic device refers to microprocessor-based controllers of power system equipment, which is capable to receive or send data/control from or to an external source [8]. An IED is usually equipped with one or more microprocessors, memory, possibly a hard disk and a collection of communication interfaces (e.g. USB ports, serial ports, Ethernet interfaces), which implies that it is essentially a computer as those for everyday use.

However, IEDs may contain some specific digital logics for domain-specific processing.
IEDs can be classified by their functions. Common types of IEDs include relay devices, circuit breaker controllers, recloser controllers, voltage regulators etc.. It should be noted that one IED can perform more than one functions, taking advantage of its general-purpose microprocessors. An IED may have an operating system like Linux running in it.

PartTitle
1.Introduction and Overview
2.Glossary
3.General Requirements
4.System and Project Management
5.Communication Requirements for Functions and Device .Models
6.Configuration Description Language for Communication in .Electronic Substations Related to IEDs
7.Basic Communication Structure for Substation and Feeder .Equipment
8.Specific Communication Service Mapping (to MMS and to .Ethernet)
9.Specific Communication Service Mapping (from Sampled .Values)
10.Conformance Testing
Table 1: Parts of the IEC 61850 standard documents

2.3 Substation architecture

A typical substation architecture is shown in Figure 1. The substation network is connected to the outside wide area network via a secure gateway. Outside remote operators and control centers can use the abstract communication service interface (ACSI) defined in Part 7-2 to query and control devices in the substation. There is one or more substation buses connecting all the IEDs inside a substation. A substation bus is realized as a medium bandwidth Ethernet network, which carries all ACSI requests/responses and generic substation events messages (GSE, including GOOSE and GSSE).

There is another kind of bus called process bus for communication inside each bay. A process bus connects the IEDs to the traditional dumb devices (merge units, etc.) and is realized as a high bandwidth Ethernet network. A substation usually has only one global substation bus but multiple process buses, one for each bay.

Figure 1: Substation architecture

Figure 1: Substation architecture

ACSI requests/responses, GSE messges and sampled analog values are the three major kinds of data active in the substation network. Since we are less interested in communication on the process buses (like sampled value multicasting), we focus on the activities on the substation bus in this report, especially the ACSI activities.

Interactions inside a substation automation system mainly fall into three categories: data gathering/setting, data monitoring/reporting and event logging.

The former two kinds of interactions are the most important — in the IEC 61850 standard all inquiries and control activities towards physical devices are modeled as getting or setting the values of the corresponding data attributes, while data monitoring/reporting provides an efficient way to track the system status, so that control commands can be issued in a timely manner.

To realize the above kinds of interaction, the IEC 61850 standard defines a relatively complicated communication structure, as is shown in Figure 2.

Figure 2: The communication profiles

Figure 2: The communication profiles

Five kinds of communication profiles are defined in the standard: the abstract communication service interface profile (ACSI), the generic object oriented substation event profile (GOOSE), the generic substation status event profile (GSSE), the sampled measured value multicast profile (SMV), and the time synchronization profile. ACSI services enable client-server style interaction between applications and servers.

GOOSE provides a fast way of data exchange on the substation bus and GSSE provides an express way of substation level status exchange. Sample measured value multicast provides an effective way to exchange data on a process bus.
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2.4 Abstract communication service interface

ACSI is the primary interface in the IEC 61850 standard not only because it is the interface via which applications talk with servers, but also in the sense that the ACSI communication channel is an important part of a logical connection between two logical nodes. ACSI defines the semantics of the data exchanged between applications and servers, thus it becomes the major part of the IEC 61850 standard.

The standard committee adopt an object-oriented approach in the design of ACSI, which includes a hierarchical and comprehensive data model and a set of available services for each class in this data model. Although the data model is usually described outside the scope of the ACSI, it is actually part of it. The benefits of using an object-oriented utility communication interface are two fold. On the one hand, objects (e.g. registers) can be referenced in an intuitive way (e.g. “Relay0/MMXU0.voltage”) instead of by the traditional physical address (like Reg#02432). On the other hand, software engineers can build more reliable applications using such service interface.

In the following two sections, we present a brief description on these two ACSI components.
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2.5    Data model

The hierarchical data model defined in the IEC 61850 is depicted in Figure 3 and Figure 4.
Server is the topmost component in this hierarchy. It serves as the joint point of physical devices and logical objects. Theoretically one IED may host one or more server instances, but in practice usually only one server instance runs in an IED. A server instance is basically a program running in an IED, which shares the same meaning with other servers like FTP server etc.. Each server has one or more access points, which are the logical representation of a NIC. When a client is to access data or service of the server, it should connect to an access point of this server and establish a valid association.

Each server hosts several files or logical devices. Clients can manipulate files in the server like talking to a FTP server, which is usually used as a means to upload/update the configuration file of an IED. A logical device is the logical correspondence of a physical device. It is basically a group of logical nodes performing similar functions.
Functions supported by an IED are conceptually represented by a collection of primitive, atomic functional building blocks called logical nodes.

The IEC 61850 standard predefines a collection of template logical nodes (i.e. compatible logical nodes) in Part 7-4. Besides the regular logical nodes for functions, the standard also requires every logical device have two specific logical nodes: Logical Node Zero (LN0) and LPHD, which correspond to the logical device and the physical device, alternatively. Besides holding status information of the logical device, LN0 also provides additional functions like setting-group control, GSE control, sampled value control etc..

In the IEC 61850 standard, the entire substation system is modeled as a distributed system consisting of a collection of interacting logical nodes, which are logically connected by logical connections. It should be noted that the term logical connection refers to the logical concept of the connections between two logical nodes, which can be direct or indirect or even a combination of many different kinds of communication channels. In fact, the connection of two logical nodes is usually both indirect and a combination of TCP, UDP and direct Ethernet connections. We will explain logical connections in Section 2.9 (next article).

Data exchanged between logical nodes are modeled as data objects. A logical node usually contains several data objects. Each data object is an instance of the DATA class and has a common data class type.

Figure 3: Hierarchy of the IEC 61850 data model

Figure 3: Hierarchy of the IEC 61850 data model

Similar to the concept of objects in most object-oriented programming languages, a data object consists of many data attributes, which are instances of data attributes of the corresponding common data class. Data attributes are typed and restricted by some functional constraints. Instead of grouping data attributes by data objects, functional constraints provide a way to organize all the data attributes in a logical node by functions. Types of data attributes can be either basic or composite.

Basic types are primitive types in many programming languages, whereas composite types are composition of a collection of primitive types or composite types.
In the IEC 61850 standard, data attributes are at least as important as, if not more than, data objects for two reasons.

Figure 4: The data model of the IEC 61850

Figure 4: The data model of the IEC 61850

Firstly, data objects are just logical collections of the contained data attributes while (primitive) data attributes are the de facto logical correspondence to the physical entities (memory units, registers, communication ports, etc.); secondly, the purpose of data objects is for the convenience of managing and exchanging values of a group of data attributes sharing the same function.

Despite data objects, the IEC 61850 standard provides the concept of data set as another ways to manage and exchange a group of data attributes. Members of a data set can be data objects or data attributes. The concept of data set is somewhat similar to the concept of view in the area of database management systems.

In the IEC 61850 standard, most services involve data sets. Members in a data set unnecessarily come from the same logical node or the same data object, thus providing high flexibility of data management. Data sets are categorized into permanent ones and temporary ones.

Permanent data sets are hosted by logical nodes and will not be automatically deleted unless on the owners’ explicit requests; temporary data sets are exclusively hosted by the association having created them and will be automatically deleted when the association ends.

To be continued soon in next article: IEC 61850 in details (2)

SOURCE:

  • Understanding and Simulating the IEC 61850 Standard by Yingyi Liang & Roy H. Campbell, Department of Computer Science University of Illinois at Urbana-Champaign

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